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Wunderlich-Malec Engineering

Wunderlich-Malec provides customers with complete engineering, system integration and fabrication solutions

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High Pressure Hydraulic Turn-Key Skid Systems

High pressure hydraulic fluid is critical for the turbine control and protection systems and essential in many rotating equipment and industrial applications. Case RMC leads the industry in designing and delivering Hydraulic Power Units (HPUs) providing hydraulic pressure systems that deliver robust solutions. We can either supplement your existing infrastructure or serve as a complete replacement—including the tank, pump/motor assemblies, and monitoring instrumentation.

Our HPU solutions are skid mounted with independent monitoring and controls that can be integrated with the plant’s DCS or SCADA control system by our skilled control engineers. We specialize in converting low-pressure systems to high-performance Electro-Hydraulic Control (EHC) systems.

Benefits of Our HPU Skid Solutions

Our engineering approach prioritizes maintenance accessibility and long-term reliability and provides:

An industrial machine with control panels, buttons, and gauges, featuring blue motors and metal piping, is positioned on a metal platform outside a building near a rolled-up door.

Enhancing Operational Integrity

Upgrading or replacing your hydraulic infrastructure with a Case RMC solution delivers immediate operational improvements.

Improved Reliability

Our systems are built to eliminate single points of failure and ensure continuous operation. 

  • Fault-Tolerant Architecture: We utilize redundant pumps and motors, allowing for online testing and repair without interrupting operations.
  • Advanced Filtration: Redundant filter assemblies ensure superior fluid cleanliness, with the ability to assess and replace filters while the system stays online.
  • Contamination Control: Replacing older, degraded components significantly reduces the risk of fluid contamination, protecting sensitive servo valves and actuators.

Advanced Diagnostics and Maintenance

We provide deep visibility into system health to streamline troubleshooting.

  • Critical Parameter Logging: Essential data points, including alarms and trips, are continuously monitored and logged for historical analysis.
  • On-Line Maintainability: Strategic placement of isolation valves and redundant components allows for extensive maintenance activities without requiring a plant shutdown.

Expanded System Functionality

Our solutions integrate seamlessly into modern control environments.

  • DCS Integration: A direct communication link to the plant Distributed Control System (DCS) enables control room display and operation. Critical parameters are used for real-time alarming and trip indication.
  • Dynamic Testing: Dedicated HMI/DCS displays facilitate comprehensive system testing.
  • Safe Actuation: The system allows turbine valve actuation and testing without the need to start or run the turbine itself.

Application Versatility

Our hydraulic systems are engineered for all steam, hydro, and combustion turbine applications. Whether for new installations or retrofits, our designs ensure exceptionally reliable operation and online maintenance capabilities, delivering a virtually uninterruptible hydraulic supply to your critical assets.

Contact Us About Your Project

Contact us to speak with one of our knowledgeable, highly skilled team members about the specifications of your project and how we can partner to meet your engineering needs.

CONTACT US

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Wunderlich-Malec Engineering, Inc.

(952) 933-3222
6101 Blue Circle Drive Eden Prairie, MN 55343

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