Wunderlich-Malec routinely executes successful greenfield chemical plant installations and can provide expertise in control systems, safety shutdown system, mechanical piping/vessel design, rotating equipment controls, and process skid and/or E-House design/fabrication.
Wunderlich-Malec (WM) is particularly adept at handling the challenges of chemical plant control system retrofits and upgrades. Wunderlich-Malec’s extensive knowledge of both the old systems and the new allows us to quickly and smoothly replace existing control systems and get back up to full, on spec production in the shortest time possible.
- Maintenance and Shutdown Management
- Industrial Water Treatment
- Continuous Emissions Monitoring
- Consulting and Integration Services
- Industrial Internet and Remote Solutions
- Automation Upgrades and Road Mapping Services
- Industrial Automation and Control
- Process Support and Optimization
- Intelligent Motor Control
- Process Improvements
- Turbomachinery Controls
- Burner Management
- Safety Shutdown Systems
- PHA Facilitation
- Outsourcing Services
- Service Agreements
- Drive Systems
- Multiple DCS and PLC solution offerings
- ABB Bailey Infi90/800xA
- Emerson DeltaV/Batch/SIS
- GE-IP Proficy HMI/SCADA – iFIX, Cimplicity, Historian
- GE Series 90 Series PAC Systems RX Series
- Honeywell Experion LX/PKS, ControlEdge, HC900/MasterLogic
- ICONICS Genesis 32 & 64 Hyper Historian/BizViz
- Inductive Automation
- Novatech D3
- OSIsoft PI
- Rockwell 2/3/5/SLC Logix PLCs/FTView Panelview/PlantPAx
- Rockwell AssetCentre, Historian, VantagePoint
- Schneider EcoStruxure, M580/M340, 984 Quantum
- Siemens S5/S7/PCS7 TI545, 555, 565 APACS/APT/TISOFT/APAC+
- Wonderware InTouch/InBatch/InSQL System Platform
- Woodward Turbine Controls
- Yokogawa CENTUM, STARDOM
Wunderlich-Malec has experience with nearly every control system but unlike many integrators, Wunderlich-Malec represents no specific control system vendor. As such, Wunderlich-Malec is uniquely positioned to help the client select the best control system and/or safety interlock system for their particular application without bias. Wunderlich-Malec can discuss the pros and cons of the various options, show samples of each system in full simulation, and help our clients choose the best control system solution to meet their present and future needs.
Many chemical batch systems require full S88 compliant batch automation and Wunderlich-Malec has successfully executed hundreds of these projects. Wunderlich-Malec can implement the standard “out of the box” vendor modules, utilize a client’s template library, or draw from our own internally developed suite of custom designed graphics, control modules, and equipment modules to create a batch application designed to maximize operator awareness and production capacity. Wunderlich-Malec also designs in maximum flexibility to allow the creation of new or modified product recipes with minimum programming effort.
Avoiding unscheduled shutdowns, maximizing on-grade production, managing assets, optimizing energy consumption and remaining in regulatory compliance are all critical to your operations. Our automation, consulting, and engineering solutions are designed to provide improved performance, flexibility and the production quality you demand. Wunderlich-Malec specializes in minimizing outage time for conversions and upgrades, and ensuring that all the client stake holders have their needs met. Our goal is Quality Work delivered on Schedule and on Budget every time we execute a project.
Wunderlich-Malec provides mechanical engineering solutions and services that range from specialized building systems to process skid designs, 3-D model scanning, equipment specification, and project management. Our division routinely provides mechanical engineering services for mission-critical HVAC, clean rooms and laboratories, offices and manufacturing, steam, condensate and hydronic systems, process water and wastewater systems, compressed air and gas systems, fire protection systems, and boiler and chiller systems. We specialize in critical systems within industrial manufacturing facilities.
Case RMC, LLC (formerly Case M&I, LLC and Control Concepts, LLC) is a newly acquired division of Wunderlich-Malec. Case RMC is an international leader in control systems for turbine generators for the power industry and rotating machinery controls in the refining and chemical industries. The group specializes in anti-surge control/protection for compressors as well as all types of turbine controls and can coordinate control system retrofits for a large spectrum of rotating equipment. Control solutions include purpose-built platforms as well as DCS system integration.
Wunderlich-Malec provided engineering services to convert and existing 20+ year old 2-story lab facility into a renovated, state of the art Research and Developmental Lab Facility. The new R&D facility was designed to be equipped with latest technology trends pertaining to the biological fermentation processes currently being used in the industry.
Wunderlich-Malec investigated the effectiveness of the companies DCS implementations in North America to identify opportunities for improvement and implement changes at select US locations.
Contact Us About Your Project
Contact us to speak with one of our knowledgeable, highly skilled team members about the specifications of your project and how we can partner to meet your engineering needs.
Our Sustainability Pledge
Wunderlich-Malec is committed to plan, design, engineer and deliver projects that help our customers achieve their sustainability goals. Our corporate strategy of developing tools, products and processes with the commitment of our employees provides our customers innovative solutions to competitively achieve their Net Zero and Circular Economy goals.